Research Department Forming
Current projects
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HOOPLA - Identification of the effect of hydrogen as a function of structural condition in pipeline distribution infrastructure and storage tanks
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H2MobilHydride - Development and Processing of Advanced Metal Hydride Composites with Specific Microstructure Properties for Mobile Hydrogen Storage Applications
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effiTEST |
effiTEST - Development of test methods and techniques to determine relevant properties of high-strength steel materials for resource-efficient product and process design
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DigiConCyc - Energy-efficient automatable manufacturing technology energy-efficient modular sustainable lightweight buildings
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FormSchicht - Process for sheet metal forming and mechanical strengthening of wear protection components
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mobileHEX - Development of a high-performance AIR-WATER-WATER functional heat exchanger (FWT) and its manufacturing technology for mobile applications
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I3Bend - Integral incremental induction bending of fibre-reinforced thermoplastic profiles
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KaltFest - Surface fine rolling of sidefeeder screws made of highly work-hardening stainless steel
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induHALS – Development of an incremental necking process for large wall thicknesses using induction heating
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PEM4Heat - Development of a PEM high-pressure electrolysis stack with process heat extraction, an H2-high-pressure compressor and a cycle motor at the WIR! starting point Sonneberg
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reProTools – Identification of energy- and resource-efficient process chains for the production of thermo-mechanically stressed tools through a holistic assessment method
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Completed projects
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HybridFlexForm - Modular hybrid laminates for the production of components in flexible tool systems
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FormIn - Accurate component geometries through optimum design of theInduction hardening process and inversely designed forming tools
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ID4you – Individual flat design elements for wall cladding
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WSG – Tool-side stress influence during precision cutting
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Big – Manufacture of individually shaped sheet metal components using modified machine tools
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SmartMat – Intelligent mattress for decubitus prophylaxis
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UHSS - Shear cutting strategies for high and ultra-high strength steels
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DruDraZie – Forming technology generation of residual compressive stresses during wire drawing for the production of highly resilient springs
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metaFF – Development of a process for the integration of metallic joining flanges in lightweight structural components made of fibre-reinforced plastic
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DigiTry – Development of a software solution to simplify the quality inspection in toolmaking
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Orthoschuh – Forming and postforming strategies
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Thermomechanical treatment of high-alloy martensitic stainless steels for complex components
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Secoflex – Development of a process-safe, geometry-flexible tool and machine concept for the necking of pipes
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DruDraZie – Forming technology generation of residual compressive stresses during wire drawing for the production of highly resilient springs
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ALUCOBOND – Development of a mobile processing station for 3D forming of ALUCOBOND®-panels
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Exzellenzcluster 1075: MERGE – Merge Technologies for Multifunctional Lightweight Structures
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BasaOrth – Technology chain for the production of individually shaped orthotic elements
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3D-Print-mfc – Magnetic field concentrators for inductive heating strategies
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EffiPress – Development of energy efficient press hardening processes based on innovative sheet and tool steel alloys and thermomechanical process routes
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Production of graded aluminium screws
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Production of tribomaterials for high-performance yarns and fibre ropes
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Development of a tool module for vibration superimposed deep drawing in progressive dies
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InnoPressTech – Innovative applications of press hardening technology
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OBERON – Innovative technical and system concept for processing lines for non-cutting sheet metal processing
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eniPROD – Energy-efficient product and process innovations in production technology
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EFFICOAT – Efficient manufacturing processes with integrated coating technologies
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HALS – High strength aluminium-based lightweight materials for safety components
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3HSL – High-strength and high-rigidity hybrid layered composites for near-series application in lightweight construction
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